Series of Carbide-Faced Cylindrical Gear Reducers are manufactured in term of national standard of P. R. China (ZBJ 19004-88), including three series, ZDY (single-step), ZLY (double-step), ZSY (three-step). The products can be used for mechanical transmission in metallurgy, mine, transportation, architecture, chemistry, textiling, and energy industries.
Velocity of high-speed axle n1≦1,500 r/min.
Actuating temperature ranging from --40 to
Main features:
The gears, carbo-percolating quenched with low-carbon alloy steel with high hardness, have face hardness of HRC54~62;
Gears are grinded with high precision and fine interaction.
Higher loading capacity, which is more than seven times that of soft-faced reducers.
Higher transmission efficiency, with 98% for single-step, 96% for double-step and 94% for three-step reducers.
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Specs |
A |
B |
H≈ |
a |
i=1.25～2.8 |
i=3.15～4.5 |
i=5～5.6 | ||||||||||||
|
d1(m6) |
I1 |
L1 |
b1 |
t1 |
d1(m6) |
I1 |
L1 |
b1 |
t1 |
d1(m6) |
I1 |
L1 |
b1 |
t1 | |||||
|
80 |
235 |
150 |
210 |
80 |
28 |
42 |
112 |
8 |
31 |
24 |
36 |
106 |
8 |
27 |
19 |
28 |
98 |
6 |
21.5 |
|
100 |
290 |
175 |
260 |
100 |
42 |
82 |
167 |
12 |
45 |
28 |
42 |
127 |
8 |
31 |
22 |
36 |
121 |
6 |
24.5 |
|
125 |
355 |
195 |
330 |
125 |
48 |
82 |
182 |
14 |
51.5 |
38 |
58 |
158 |
10 |
41 |
28 |
42 |
142 |
8 |
31 |
|
160 |
445 |
245 |
403 |
160 |
65 |
105 |
225 |
18 |
69 |
48 |
82 |
202 |
14 |
51.5 |
38 |
58 |
178 |
10 |
41 |
|
200 |
545 |
310 |
507 |
200 |
80 |
130 |
275 |
22 |
85 |
60 |
105 |
250 |
18 |
64 |
48 |
82 |
227 |
14 |
51.5 |
|
250 |
680 |
370 |
662 |
250 |
100 |
165 |
340 |
28 |
106 |
80 |
130 |
305 |
22 |
85 |
60 |
105 |
280 |
18 |
64 |
|
280 |
755 |
450 |
722 |
280 |
110 |
165 |
385 |
28 |
116 |
85 |
130 |
350 |
22 |
90 |
65 |
105 |
325 |
18 |
69 |
|
315 |
840 |
500 |
770 |
315 |
130 |
200 |
445 |
32 |
137 |
95 |
130 |
375 |
25 |
100 |
75 |
105 |
350 |
20 |
79.5 |
|
355 |
930 |
550 |
930 |
355 |
140 |
200 |
470 |
36 |
148 |
100 |
165 |
435 |
28 |
106 |
90 |
130 |
400 |
25 |
95 |
|
400 |
1040 |
605 |
982 |
400 |
150 |
200 |
485 |
36 |
158 |
110 |
165 |
450 |
28 |
116 |
95 |
130 |
415 |
25 |
100 |
|
450 |
1150 |
645 |
1090 |
450 |
160 |
240 |
545 |
40 |
169 |
120 |
165 |
470 |
32 |
127 |
100 |
165 |
470 |
28 |
106 |
|
500 |
1290 |
710 |
1270 |
500 |
180 |
240 |
580 |
45 |
190 |
130 |
200 |
540 |
32 |
137 |
120 |
165 |
505 |
32 |
127 |
|
560 |
1440 |
780 |
1360 |
560 |
200 |
280 |
660 |
45 |
210 |
150 |
200 |
580 |
36 |
158 |
130 |
200 |
580 |
32 |
137 |
|
Specs |
d2 (m6) |
I2 |
L2 |
b2 |
t2 |
C |
m1 |
m2 |
m3 |
n1 |
n2 |
e1 |
e2 |
e3 |
h |
Foundation Screw Holes |
Weight (kg) |
Volume of Lubri-cating Oil (L) | |
|
d3 |
n | ||||||||||||||||||
|
80 |
32 |
58 |
128 |
10 |
35 |
18 |
180 |
- |
120 |
40 |
60 |
67.5 |
81 |
101 |
100 |
12 |
4 |
24 |
0.9 |
|
100 |
48 |
82 |
167 |
14 |
51.5 |
22 |
225 |
- |
140 |
52.5 |
72.5 |
85 |
102 |
122 |
125 |
15 |
4 |
35 |
1.6 |
|
125 |
55 |
82 |
182 |
16 |
59 |
25 |
290 |
- |
160 |
65 |
100 |
97.5 |
119 |
155 |
160 |
15 |
4 |
76 |
3.2 |
|
160 |
70 |
105 |
225 |
20 |
74.5 |
32 |
355 |
- |
200 |
73 |
122 |
118 |
141 |
190 |
200 |
18.5 |
4 |
115 |
6.5 |
|
200 |
90 |
130 |
275 |
25 |
95 |
40 |
425 |
- |
255 |
80 |
145 |
140 |
169 |
235 |
250 |
24 |
4 |
228 |
12.5 |
|
250 |
110 |
165 |
340 |
28 |
116 |
50 |
550 |
275 |
305 |
110 |
190 |
175 |
214 |
295 |
315 |
28 |
6 |
400 |
23 |
|
280 |
130 |
200 |
420 |
32 |
137 |
50 |
620 |
310 |
380 |
120 |
220 |
187.5 |
228 |
328 |
355 |
28 |
6 |
540 |
36 |
|
315 |
140 |
200 |
445 |
36 |
148 |
63 |
700 |
350 |
420 |
137.5 |
247.5 |
207.5 |
254 |
364 |
400 |
35 |
6 |
800 |
45 |
|
355 |
150 |
200 |
470 |
36 |
158 |
63 |
770 |
385 |
470 |
142.5 |
272.5 |
222.5 |
269 |
397 |
450 |
35 |
6 |
870 |
70 |
|
400 |
160 |
240 |
525 |
40 |
169 |
80 |
850 |
425 |
510 |
150 |
300 |
245 |
304 |
454 |
500 |
42 |
6 |
1640 |
90 |
|
450 |
170 |
240 |
545 |
40 |
179 |
80 |
950 |
475 |
550 |
165 |
335 |
265 |
331 |
501 |
560 |
42 |
6 |
2100 |
125 |
|
500 |
190 |
280 |
620 |
45 |
200 |
100 |
1080 |
540 |
610 |
190 |
390 |
295 |
418 |
618 |
630 |
42 |
6 |
3100 |
180 |
|
560 |
240 |
330 |
790 |
56 |
252 |
100 |
1200 |
600 |
680 |
205 |
435 |
325 |
432 |
662 |
710 |
48 |
6 |
3730 |
250 |
|
Nominal Trans-mission Ratio (i) |
Input (n1) |
Output (n2) |
ZDY-- | ||||||||||||
|
80 |
100 |
125 |
160 |
200 |
250 |
280 |
315 |
355 |
400 |
450 |
500 |
560 | |||
|
Nominal Input Power (P1) (KW) | |||||||||||||||
|
1.25 |
1500 |
1200 |
57 |
103 |
205 |
360 |
633 |
1121 |
|
|
|
|
|
|
|
|
1000 |
800 |
40 |
69 |
140 |
260 |
446 |
807 |
|
|
|
|
|
|
| |
|
750 |
600 |
31 |
52 |
105 |
190 |
348 |
636 |
|
|
|
|
|
|
| |
|
1.4 |
1500 |
1070 |
53 |
96 |
194 |
326 |
616 |
1109 |
|
|
|
|
|
|
|
|
1000 |
715 |
37 |
65 |
132 |
240 |
433 |
794 |
|
|
|
|
|
|
| |
|
750 |
535 |
29 |
48 |
102 |
180 |
337 |
624 |
|
|
|
|
|
|
| |
|
1.6 |
1500 |
940 |
49 |
92 |
180 |
310 |
587 |
1068 |
1437 |
1996 |
2766 |
|
|
|
|
|
1000 |
625 |
34 |
63 |
125 |
217 |
410 |
760 |
1051 |
1430 |
1992 |
|
|
|
| |
|
750 |
470 |
27 |
50 |
98 |
168 |
319 |
595 |
824 |
1124 |
1569 |
|
|
|
| |
|
1.8 |
1500 |
835 |
45 |
87 |
173 |
290 |
557 |
1024 |
1411 |
1925 |
2663 |
|
|
|
|
|
1000 |
555 |
31 |
62 |
120 |
206 |
389 |
726 |
1002 |
1372 |
1906 |
|
|
|
| |
|
750 |
415 |
24 |
48 |
95 |
160 |
302 |
567 |
784 |
1074 |
1497 |
|
|
|
| |
|
2 |
1500 |
750 |
39 |
80 |
158 |
278 |
526 |
970 |
1339 |
1827 |
2536 |
|
|
|
|
|
1000 |
500 |
27 |
55 |
110 |
194 |
367 |
684 |
946 |
1296 |
1806 |
2547 |
3575 |
4793 |
| |
|
750 |
375 |
21 |
43 |
85 |
150 |
284 |
534 |
738 |
1013 |
1414 |
1999 |
2821 |
3775 |
5168 | |
|
2.24 |
1500 |
670 |
36 |
70 |
141 |
264 |
481 |
914 |
1236 |
1711 |
2377 |
|
|
|
|
|
1000 |
445 |
25 |
49 |
98 |
183 |
337 |
645 |
874 |
1207 |
1683 |
2402 |
3397 |
4512 |
| |
|
750 |
335 |
19 |
38 |
76 |
142 |
262 |
503 |
682 |
941 |
1314 |
1878 |
2667 |
3538 |
4833 | |
|
2.5 |
1500 |
600 |
32 |
64 |
127 |
245 |
447 |
855 |
1154 |
1617 |
2264 |
|
|
|
|
|
1000 |
400 |
22 |
45 |
88 |
170 |
311 |
601 |
812 |
1136 |
1596 |
2235 |
3185 |
4353 |
| |
|
750 |
300 |
17 |
35 |
68 |
132 |
241 |
468 |
633 |
884 |
1243 |
1742 |
2492 |
3406 |
4645 | |
|
2.8 |
1500 |
535 |
27 |
53 |
115 |
224 |
409 |
789 |
1063 |
1489 |
2068 |
|
|
|
|
|
1000 |
360 |
19 |
37 |
80 |
155 |
284 |
552 |
746 |
1018 |
1456 |
2045 |
2945 |
4000 |
| |
|
750 |
270 |
15 |
29 |
62 |
120 |
220 |
429 |
580 |
816 |
1134 |
1593 |
2296 |
3118 |
4232 | |
|
3.15 |
1500 |
475 |
23 |
47 |
96 |
203 |
375 |
709 |
990 |
1359 |
1924 |
2658 |
3790 |
5036 |
6666 |
|
1000 |
315 |
16 |
33 |
67 |
140 |
260 |
496 |
695 |
952 |
1352 |
1817 |
2681 |
3607 |
4807 | |
|
750 |
235 |
13 |
25 |
52 |
109 |
202 |
385 |
540 |
740 |
1052 |
1458 |
2084 |
2802 |
3747 | |
|
3.55 |
1500 |
425 |
20 |
41 |
85 |
179 |
337 |
639 |
898 |
1210 |
1730 |
2410 |
3407 |
4460 |
6119 |
|
1000 |
2802 |
14 |
28 |
59 |
124 |
234 |
446 |
628 |
845 |
1210 |
1694 |
2396 |
3196 |
4395 | |
|
750 |
210 |
11 |
22 |
46 |
96 |
181 |
346 |
488 |
655 |
940 |
1312 |
1856 |
2483 |
3419 | |
|
4 |
1500 |
375 |
17 |
34 |
69 |
155 |
300 |
570 |
774 |
1095 |
1555 |
2146 |
2981 |
3985 |
5651 |
|
1000 |
250 |
12 |
24 |
48 |
107 |
208 |
396 |
539 |
764 |
1088 |
1501 |
2092 |
2838 |
4033 | |
|
750 |
187 |
9 |
18 |
37 |
83 |
161 |
307 |
416 |
590 |
844 |
1160 |
1618 |
2199 |
3128 | |
|
4.5 |
1500 |
335 |
14 |
29 |
55 |
137 |
260 |
495 |
703 |
997 |
1367 |
1877 |
2619 |
3635 |
4912 |
|
1000 |
220 |
9.5 |
20 |
38 |
95 |
208 |
344 |
488 |
694 |
953 |
1311 |
1832 |
2582 |
3485 | |
|
750 |
166 |
7 |
15 |
30 |
73 |
139 |
266 |
378 |
536 |
738 |
1015 |
1416 |
1997 |
2694 | |
|
5 |
1500 |
300 |
11 |
25 |
48 |
121 |
229 |
451 |
608 |
864 |
1179 |
1680 |
2340 |
3149 |
4400 |
|
1000 |
200 |
8 |
17 |
33 |
84 |
159 |
313 |
422 |
599 |
820 |
1168 |
1629 |
2231 |
3125 | |
|
750 |
150 |
6 |
13 |
26 |
65 |
123 |
242 |
326 |
462 |
633 |
900 |
1257 |
1724 |
2418 | |
|
5.6 |
1500 |
270 |
10 |
20 |
40 |
109 |
211 |
389 |
531 |
779 |
1031 |
1564 |
2038 |
2791 |
3778 |
|
1000 |
180 |
7 |
14 |
27 |
75 |
146 |
270 |
363 |
540 |
716 |
1088 |
1417 |
1969 |
2670 | |
|
750 |
134 |
5 |
11 |
21 |
59 |
113 |
208 |
285 |
416 |
554 |
838 |
1092 |
1519 |
2061 | |
|
6.3 |
1500 |
240 |
- |
16 |
36 |
90 |
175 |
353 |
465 |
651 |
944 |
1343 |
1804 |
2547 |
3342 |
|
1000 |
160 |
- |
11 |
25 |
63 |
121 |
244 |
322 |
451 |
655 |
911 |
1252 |
1795 |
2356 | |
|
750 |
120 |
- |
9 |
19 |
49 |
91 |
189 |
219 |
319 |
507 |
701 |
964 |
1388 |
1817 | |
